Technical support and materials consultation
Summary
In the petroleum and chemical industries, international competition stemming from deregulation, economic globalization and the rapid development of information technologies have become more intense than ever. Under these circumstances, highly reliable plant construction and economic operation and maintenance have become increasingly important.
Relying on the equipment and material technologies cultivated through many years and a broad range of plant engineering work, TOYO helps clients addressing their needs and resolve issues related to the plant lifecycle. Our service include clarifying the causes of corrosion problems, planning countermeasures, selecting materials for new processes, and training maintenance staffs, etc.
Features
Make use of our material engineering support system TOYO’s professional staffs help you to resolve issues and make decisions.
TOYO will consult and provide technical information related to equipment and materials using internet and/or e-mail.
 Plant engineering and material technologies |
TOYO’s tools for Technical and engineering support
- Database of material property
- Engineering support systems for material and welding technology (corrosion database, welding database)
- Evaluation technology for electrochemical corrosion tests
- Database of damage examples
- Corrosion simulation
- Material inspection technology and damage analysis technology
- Risk management and compatibility assessment methods for equipment such as RBI, FFS, etc.
- Software of lifetime prediction and analysis for equipment and materials
Content of our services
- Support for selecting materials for new process
- Consultation on corrosion and its prevention
- Technical information services for equipment and materials
- Damage surveys and trouble analysis for equipment and materials
- Consultation for welding technologies
- Countermeasure support services against defects in equipment procured from overseas
- Analysis and evaluation service for equipment inspection data
- Support for the development of facility management systems and others
- Education and training related to equipment and materials
Experiences in damage analysis for equipment and materials
The diagram below shows a record of TOYO's experience in damage analysis including both for in-house and clients’ equipment and materials. Because petroleum and chemical plants often handle highly corrosive process fluids, the type of steel used in many cases is stainless steel and corrosion damage risk is high at welded parts.
To address the damage, together with process and mechanical design engineers, material specialists with extensive knowledge and experiences in corrosion and welding will provide the support in studying preventive measures, clarifying the causes of damage and planning countermeasures.
 Damage example categories (by material) |
 Damage example categories (by cause) |
Knowledge database that offers metallurgical properties of equipment and materials
TOYO owns extensive knowledge and know-how about data and experiences related to material and equipment (covering mechanical, corrosion, welding and other properties) accumulated through a wide range of plant engineering work. These are rearranged to a knowledge base and utilized to the consultation and technical support of our clients’ requests.
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