Food & Beverage
Outline
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Among the issues commonly faced by clients in food-related industries are how to manufacture high-mix products efficiently with limited facilities and how to properly manage hygiene during manufacture. TOYO has developed unique tools and other solutions for solving these issues and we offer engineering services for realizing production facilities that meet your expectations. |
TOYO focuses not only on the initial investments for plant construction and facility installation but also on the lifecycle cost (LCC) including operating and maintenance costs. In this way, we study and create the plans for plants that operate at high level cost performance.
Business Description
TOYO has extensive experience with food-related industries, including refreshments, liquor, seasonings and dairy products, as well as coffee and meat processing. We use a range of tools for multi-purpose production lines and help achieve optimum solutions to solve issues faced by our clients engaged especially in high-mix production.
Main Services
- Total contracting from the design of a new plant, the procurement of equipment and material to construction
- Project management related to new plant construction
- Preparation of the master plan for the new plant
- The configuration of production lines using production simulation
- Modification of production lines and facilities (changes for coping with HACCP, etc.)
- Introduction of automated line switchover equipment such as XY Router® and piXY®
- Production facility and line development
- Studies for reorganization of production bases
Features
Services that utilize unique technologies and tools
- Pleiades™: Facility optimization planning through production simulation
TOYO utilizes its unique simulation tools when planning a new plant or renovating facilities. In this way, changes in produced items and volumes can be taken into consideration, and the effects of automation, optimization of inventories and optimization of personnel/services can be studied to determine the optimum facility configuration and operation methods.
Various tools and services to help clients solve their issues
| XY Router®, piXY® | ： | The fully automated apparatus for changing over multiple lines. The XY Router piXY intrinsically enables the elimination of cross contamination, delivers greater cleanness and minimizes production losses with its formation of a continuous flow path without branching and its utilization of easy-cleaning couplers and hoses. |
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| Komei™7 | ： | Production scheduling system for production planning |
| EZTrack | ： | Source materials measurement system with assured traceability |
| Washing engineering | ： | surveys, proposals, improvement measures and others related to washing, for pursuing enhancement in quality and productivity |
TOYO offers
Multi-PlantRelying on our unique tool groups and technologies, TOYO recommends and constructs highly productive and flexible batch plants for high-mix low-volume production, variable product types and variable production volumes. |
MILOX: Pipeless Production SystemThis is a multi-purpose production system suited for manufacturing sites that make considerable use of the stirring and mixing processes. The lines are switched by shifting the tanks. |
MILOX-Visco: Pipeless Production SystemTOYO offers high-quality and high-productivity mobile tank systems for factories, where highly viscous liquids are handled, using highly washable and hermetically sealed tanks that can be pressurized. |
Pleiades: Plant Optimization ServiceThis is a service for optimizing your production facilities through consultation in a short period of time, based on the quantitative analysis of your production facilities and using a production simulator, logistics simulator and environmental simulator. |
EZTrack: Production Management SystemThis is a production management solution that is optimum for manufacturers of pharmaceuticals, quasi-drugs, fine chemical, food and other products, aiming to prevent errors in the handling of source materials. |
Komei7: Production Scheduling SystemKomei7 is software that supports production management tasks, whereby orders are input for production items, and the related processes are assigned to facilities in a way that conforms to all the imposed regulations. A production schedule and plan is then output. TOYO offers comprehensive services covering consultation for introducing the software, development and maintenance. |
Engineering Services
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| ※ | XY Router is a registered trademark of Toyo Engineering Corporation in Japan. |
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| ※ | piXY is a registered trademark of Toyo Engineering Corporation in Japan. |
| ※ | Pleiades is a registered trademark of Toyo Engineering Corporation in Japan. |
| ※ | Komei is a registered trademark of Toyo Engineering Corporation in Japan. |
