Pharmaceutical & Fine Chemicals
Outline
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In the domain of Pharmaceutical & Fine Chemicals, there is a demand for globalization and the reduction of risks to quality that go with products having advanced functionality, as well as the ability to respond promptly to market needs. TOYO responds to all clients’ requirements, drawing on our comprehensive engineering capacity and the solutions it offers related to the facilities, information and logistic systems required in the domain of medical and fine chemicals. |
Business Description
Expanding your businesses
TOYO supports the business expansion of its clients through comprehensive support for clients' advancement overseas (Globalization Support), R&D Engineering for prompt commercialization. TOYO also supports the prompt and reliable market launch of new products.
Responding to the requirements of high-mix production
We have also endeavored to offer solutions that result in achieving enhanced product quality and productivity, while responding to the demands of flexible production facilities (prompt response to changes) and the duplication of product lines. Of the alternatives, Multi-Plant is one of the most frequent recommendations made by TOYO. The following tools are used to create the optimum Multi-Plant for our clients.
- XY Router®: Automated Line Changeover System
- piXY®: Product Recovery System
- Washing Engineering
- VFS: Configuring Control Systems
- Containment Engineering
These tools respond to the diverse needs of our clients.
Multi-Plant for active pharmaceutical ingredients
Two means of conveyance assembled using the XY Router are available for Multi-Plants handling active pharmaceutical ingredients. They enable the time required for product switching and washing to be shortened, while improving washability and preventing erroneous operation. In this way, we actually enhance productivity, reduce risks to quality and improve the response to changes at plants engaged in high-mix, low-volume production.
GMP Validation
In the domain of pharmaceuticals and fine chemicals, there is demand for further reductions in the risks to quality due to the sophistication of product functions. Under these circumstances, TOYO offers comprehensive validation support services for the entire lifecycle of the clients’ facilities, backed by technologies related to manufacturing processes and IT, and our accumulated knowledge and experience.
TOYO offers
Multi-PlantRelying on its unique tool groups and technologies, TOYO recommends and constructs highly productive and flexible batch plants for high-mix low-volume production, variable product types and variable production volumes. |
MILOX: Pipeless Production SystemThis is a multi-purpose production system suited for manufacturing sites that make considerable use of the stirring and mixing processes. Lines are switched by shifting tanks. |
MILOX-Visco: Pipeless Production SystemTOYO offers high-quality and high-productivity mobile tank systems for factories, where highly viscous liquids are handled, using washable and hermetically sealed tanks that can be pressurized. |
Support for ValidationTOYO offers comprehensive support in relation to facility and computer validation services, ensuring compliance with the latest regulations and guidelines and coverage for the entire lifecycle of the system, from product development to system configuration, operation and disposal. |
Pleiades: Plant Optimization ServiceThis is a service for optimizing your production facilities through consultation in a short period of time, based on the quantitative analysis of your production facilities and using a production, logistics and environmental simulators. |
EZTrack: Production Management SystemThis is a production management solution that is optimum for manufacturers of pharmaceuticals, quasi-drugs, fine chemicals, food and other products, aiming to prevent errors in the handling of source materials. |
Komei7: Production Scheduling SystemKomei7 is software that supports production management tasks, whereby orders are input for production items, and the related processes are assigned to facilities in a way that conforms to all the imposed regulations. A production schedule and plan is then output. TOYO offers comprehensive services covering consultation for introducing the software, development and maintenance. |
Engineering Services
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| ※ | XY Router is a registered trademark of Toyo Engineering Corporation in Japan. |
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| ※ | piXY is a registered trademark of Toyo Engineering Corporation in Japan. |
